Engineering that removes risk
before steel is cut.
DFM, simulation, and validation up front—fewer tryout loops, faster PPAP, predictable launches.
What We Do
Our Capabilities
From feasibility through SOP — ETCS owns every phase of the program under one accountable roof.
Engineering Led Stamping Tooling for On-time Automotive Launches.
Upfront engineering / Digital Validation especially for dual phase / High Strength steels fewer tryout loops / Launch within time and cost target.
Our engineering capabilities are focused on delivering intelligent, manufacturable solutions that support successful product execution. ETCS provides product optimization, manufacturing feasibility analysis, CAE support, stamping die design, fixture design, reverse engineering, product benchmarking, and advanced 3D scanning services. By aligning design intent with manufacturing realities, we help customers reduce risk, improve efficiency, and accelerate the path to production.
- DFM before steel is cut (risk removed early)
- Design validated for springback compensation before steel is cut.
- Change control + revision discipline
- Weekly risk register + gate reviews
- 24-hour Engineering Support (India + NA)
What Engineering ownership means
ETCS provides robust tooling solutions for a wide range of manufacturing applications, with particular strength in stamping dies and production fixtures. We manage programs with a disciplined focus on quality, cost competitiveness, and delivery performance, leveraging both domestic and global sourcing strategies where appropriate. From initial build through review, modification, and production support, our tooling team ensures dependable performance and long-term value.
- Small, Medium & Large Progressive, Transfer and Tandem Dies.
- Prototype tools, Production Tools and Fixtures
- Dual Phase / HSS / Aluminum experience
- 100+ stamping dies per year
- Detroit HQ + ETCS India Die Build Facility + Global Build Partners
Leveraging our vast best-in-class overseas manufacturing partners, ETCS supplies low volume prototype parts and precision aluminum die-cast and machined components for demanding industrial applications. Our component solutions are backed by a strong commitment to quality, consistency, and supply reliability — meeting exacting specifications across every stage of execution.
- Low Volume Prototype Parts /Die Buyoffs Runs
- Press-brake parts, Coating, Formed Parts using Generic Die Sets
- Full quality & supply chain governance
In addition to core manufacturing support, ETCS offers a range of technical services designed to strengthen customer programs and improve execution. Through a flexible and solutions-oriented approach, we provide the expertise and responsiveness needed to help customers solve challenges and achieve successful outcomes.
- Kit Dies, Die and Fixture Designs
Mitutoyo CRYSTA-Apex S7106 – CMM (2014). High-precision CNC bridge-type Coordinate Measuring Machine for dimensional inspection and quality control.
Specifications:
- Measuring Range: 700 × 1000 × 600 mm
- Design: Traveling bridge, granite surface plate
- Probe System: Renishaw PH1-MQ
- Resolution: 0.1 µm
- Control: MCOSMOS software (Dell Precision T3610 PC)
- Serial No.: 66191223
Applications: GD&T inspection, FAI, precision measurement, quality assurance
What ETCS offers to Customers?
ETCS offers 3 sourcing customized model options to help Customers
choose per their tooling strategy and budget.
Completely
US-Build Tool
- Engineering, Design, Simulation & Detailing in USA
- Tool build & machining in USA (Die Sets, Die Steels all from USA)
- US-sourced die steels, heat treat, coatings, and purchased components
- Assembly, spotting, tryouts, buyoff support & validation in USA
Hybrid Tool Build
(India + USA)
- Die steels manufactured in ETCS owned India shop using high-grade tool steel
- CMM inspection & dimensional validation of Steel in ETCS India before shipment to USA
- Standard items + die sets / large plates sourced in USA
- Final assembly, tryouts & validation entirely in USA
China-Built Die
- Complete China tool build & tryout and validation for cost competitiveness
- ETCS engineering oversight & program governance
- Optional: US-based tryout/validation support depending on program need
- Best for cost-driven programs with schedule flexibility
Choose your best options and ETCS will get it done
Global manufacturing options with US-based tryout and validation to protect program timing
Recovery Capability
ETCS can help recover from your overseas tooling delays
Tooling Recovery Process
Situation
Offshore Die Delayed, SOP at risk
Escalation – Understanding the timing, Tooling and Quality issues.
Actions
Local tryout + validation loop
- Execution Plan – Internal/External Resource management.
- Execution – Re-Engineering and procurement of critical sections/standard components as needed, ETCS tryout support.
Outcome
Timing recovered launch protected
Industry Leading Execution for Every Tooling Program
200-2500 Tons
Typical Tooling tonnage
100+ Tool Build
capacity per year
16–36 Weeks
Typical Build Timeline
Your tools are professionally managed through every stage of engineering, build & tryout validation